• Block B, Cullinan office park, Cullinan Close, Morningside, Sandton

FULL ENGINEERING CYCLE

Developing innovative solutions is the corner stone of our business. We provide a range of studies from the initial scoping stage, through conceptual, Basic (Front End) through to detailed engineering.

saiyl illustration

On a processing facility, opportunities and challenges are identified daily. These can be in the form of additional products, expansions, increasing efficiencies, etc.

Our team works closely with our clients to define the basis for the modification and the applicable discipline scope of work, such as Mechanical, Piping, Electrical, Instrumentation & Civil.

saiyl illustration

At the early stages process and solution development there are a myriad of options that can be considered in the design. These can be layout, overall plot plan, vertical vs horizontal, modular, technology, change over, future expansion, product quality, process flexibility, energy usage, utilities, learning curve, etc.
We believe in exploring all viable options and based on our design and construction expertise we can rapidly develop schemes and costing models. This provides the best opportunity to optimize the design concept at the early stages and hence avoid costly rework. SAIYL also has experience in masterplan development for overall site complexes.

saiyl computer analytics

Once the conceptual decisions have been finalised a more accurate cost estimate is required for approval of capital expenditure. The process design is developed in close collaboration with the client’s technical team and our subject matter experts. Design reviews are methodically performed to test the operability and identify hazards during the startup, shutdown and normal operation of the plant. The typical basic engineering deliverables are completed and enable the procurement of equipment and long lead items as well as the development of the cost estimate. Basic Engineering Deliverable List

saiyl illustration

Once the procurement of the equipment and instrumentation is completed the information received from vendors can be incorporated back into the process, control, piping, civil and structural designs. The objective is to produce approved for construction drawings can be used for final fabrication and construction. This takes place during the execution phase of the project and may run in tandem with procurement and preliminary construction.

SECTORS

saiyl icon
Oil & Gas
saiyl icon
Chemicals
saiyl icon
Paper
saiyl icon
Power
saiyl icon
Glass
saiyl icon
FMCG

BROWNFIELD ENGINEERING

Our engineering department is committed to delivering designs that are not only technically sound but are engineered for construction and operability. SAIYL specialises in executing brownfield projects in complex live operating plants. These modifications require our engineering to take into consideration factors such as Modifications on operational sites; Shutdown planning; Process Tie-ins and Changeovers, etc.

Developing innovative solutions is the corner stone of our business. We have a panel of highlighly experienced subject matter experts with over 35 years of industry experience. We provide a range of studies from the initial scoping stage, through conceptual, Basic (Front End) through to detailed engineering.

DISCIPLINES

Our panel of highly experienced subject matter experts possesses over 30 years of experience on average.

saiyl sitework personnel

Our Process engineering department is made up of chemical process engineers with skills on operational improvements as well as front end process studies. These include debottlenecking, conceptual, process simulation, troubleshooting, HAZOP, etc.

saiyl piping

Mechanical engineers are responsible for specifying and sourcing of mechanical equipment, tanks and vessels. Our piping engineering department is responsible for engineering pressure piping systems which includes engineering routing, tie-ins, pipelines and pipe stress.

saiyl steam piping

The team is skilled in the selection and specification of field instrument and the design of simple and complex control systems.

Saiyl image

The Electrical Engineering Department has expertise in both Process Plant and Built Environment. We produce full electrical designs for new and upgrade projects.

saiyl sitework personnel

The Civil and Structural Engineering department produced designs for the industrial and built environments.

saiyl technicala drawing

The Industrial Engineering group is focused on providing solutions and performance improvement on existing industrial plants.

saiyl computer analytics

The Design & Drafting office utilizes all the latest 3D and 2D technologies for all engineering disciplines.

PROJECTS

saiyl steam piping

Steam & Condensate Project

The existing steam reducing station and reticulation was removed and replaced on two reactors. The project was performed on a brownfield site. The SAIYL multidisciplinary team managed the following: Tank repairs & modifications Steam piping Pressure reducing station Engineering Procurement …

Read more
saiyl tank image

Plant Expansion

Process Plant Expansion project which involved brownfield expansion of chemical manufacturing plant.

Read more
Saiyl foundation

0.9km Gas Pipeline & PRS

0.9km high pressure gas transmission pipeline and pressure reducing stations.

Read more
Summary
Service Type
Engineering
Provider Name
SAIYL,
Block B, Cullinan office park, Cullinan Close,Morningside, Sandton, Johannesburg, ,Gauteng-2196,
Telephone No.+27 (0) 11 027 1065
Description
Our engineering department is committed to delivering designs that are not only technically sound but are engineered for construction and operability.